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BA 777 Restriction Of Fuel Flow-AAIB Report  
User currently offlineCubastar From United States, joined Nov 2006, 208 posts, RR: 1
Posted (1 month 3 weeks 1 day 12 hours ago) and read 14855 times:

AAIB issues new report on BA 777 crash at LHR.
http://www.flightglobal.com/home/default.aspx

101 replies: All unread, showing first 25:
 
User currently offlineKaitak From Ireland, joined Aug 1999, 6938 posts, RR: 15
Reply 1, posted (1 month 3 weeks 1 day 11 hours ago) and read 14838 times:
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The AAIB seems to have traced it to this: signs that the fuel pressure at the inlet to the engine high pressure (HP) fuel pumps had dropped because the pumps showed signs of “unusual and fresh cavitation damage”.

This would seem to exonerate the crew, which is good news. Hopefully Capt. Burkill and FO Coward can be returned to flight status asap.


"Surely you can't be serious?" "I am serious. And don't call me Shirley".
User currently offlineIkramerica From United States, joined May 2005, 14518 posts, RR: 41
Reply 2, posted (1 month 3 weeks 1 day 11 hours ago) and read 14782 times:

So the fuel was waxy or frozen but not contaminated it would seem. As for exonerating the flight crew, lets wait and see. There were reported warning lights before the flight started, we don't know about warnings in the air or variations in flight procedures, and there is no part of this article that discusses how the final seconds of the flight were handled (other threads with pilot input indicate a lack of consensus on whether the PIC made the right or wrong choices in those seconds).


Of all the things to worry about... the Wookie has no pants.
User currently offlineLHR27C From United Kingdom, joined Aug 2004, 908 posts, RR: 15
Reply 3, posted (1 month 3 weeks 1 day 11 hours ago) and read 14641 times:



Quoting Kaitak (Reply 1):
Hopefully Capt. Burkill and FO Coward can be returned to flight status

The FO is flying regularly for BA and has been for several months.


Once you have tasted flight, you will walk the earth with your eyes turned forever skyward
User currently offlineHotelmode From United Kingdom, joined Jan 2007, 218 posts, RR: 1
Reply 4, posted (1 month 3 weeks 1 day 9 hours ago) and read 14335 times:

The actual AAIB bulletin is here. Its a bit more expansive than the article and may save some pointless speculation.

http://www.aaib.dft.gov.uk/cms_resources/S3-2008%20G-YMMM.pdf

The fuel never got anywhere near its proven freezing point, and the flight was routine.

[Edited 2008-05-12 11:53:43]

User currently offlineGRIVely From United States, joined Dec 2006, 91 posts, RR: 0
Reply 5, posted (1 month 3 weeks 1 day 9 hours ago) and read 14193 times:

Having just flown back from LHR yesterday (11 May) to IAD onboard UA925, a 777, I have been following this matter closely and was interested to read the AAIB bulletin. Having done so carefully I realize we still don't know anything more than we did before the bulletin was issued. I am sure we would all like to know what sorts of "restrictions" occurred between the fuel tanks and the HP fuel pumps as well as the "unusual and fresh cavitation damage".

Perhaps one of these days we will actually learn what caused these vexing conditions.

Ta,

the GRIV

User currently offlineRbgso From United States, joined Jun 2006, 279 posts, RR: 0
Reply 6, posted (1 month 3 weeks 1 day 7 hours ago) and read 13072 times:



Quoting GRIVely (Reply 5):
"unusual and fresh cavitation damage".

What does this mean in laymen's terms?

User currently offlineLitz From United States, joined Dec 2003, 1370 posts, RR: 0
Reply 7, posted (1 month 3 weeks 1 day 7 hours ago) and read 12913 times:
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Cavitation happens when some kind of fluidic blade (ie: a propeller or impeller) tries to spin in a liquid and generates bubbles.

This can happen because the blades are moving faster than the fluid can be moved, or because there is insufficient fluid (e.g. low pressure), and the action of moving the fluid causes 'voids'.

Either way, you get areas of extreme differences in pressure which can cause damage to the blades.

This happens w/impellers in pumps when the fluid level is low, and in boats/ships/subs/etc when the propeller spins too fast.

See Hunt for Red October for good examples about cavitating propeller blades and their effects.

- litz

User currently offlineSEPilot From United States, joined Dec 2006, 2819 posts, RR: 7
Reply 8, posted (1 month 3 weeks 1 day 7 hours ago) and read 12870 times:



Quoting Rbgso (Reply 6):

What does this mean in laymen's terms?

It means that the pump was turning but not as much liquid was reaching it as it wanted, which caused the fuel that did reach it to essentially boil, and the gas bubbles that formed left visible damage on the pump parts. This happens on boat propellers that turn too fast, or are partially out of the water when turning fast.


The problem with making things foolproof is that fools are so doggone ingenious...
User currently offlineZANL188 From United States, joined Oct 2006, 1117 posts, RR: 0
Reply 9, posted (1 month 3 weeks 1 day 7 hours ago) and read 12779 times:
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Quoting Rbgso (Reply 6):
What does this mean in laymen's terms?

The pumps were starved of fuel and began to cavitate.

Cavitation from Wiki:

"Cavitation is defined as the phenomenon of formation of vapour bubbles of a flowing liquid in a region where the pressure of the liquid falls below its vapour pressure.Cavitation is usually divided into two classes of behavior: inertial (or transient) cavitation and non-inertial cavitation. Inertial cavitation is the process where a void or bubble in a liquid rapidly collapses, producing a shock wave. Such cavitation often occurs in pumps, propellers, impellers, and in the vascular tissues of plants. Non-inertial cavitation is the process where a bubble in a fluid is forced to oscillate in size or shape due to some form of energy input, such as an acoustic field. Such cavitation is often employed in ultrasonic cleaning baths and can also be observed in pumps, propellers etc."


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User currently offlineRivet42 From United Kingdom, joined Aug 2005, 686 posts, RR: 1
Reply 10, posted (1 month 3 weeks 1 day 6 hours ago) and read 11981 times:



Quoting Hotelmode (Reply 4):
The fuel never got anywhere near its proven freezing point

I don't see how you can make that assumption - all we know is that samples of the fuel froze in tests at -57'c, the lowest recorded temperature during the flight was -45'c, but the Met Office reported atmospheric tempuratures down to -76'c. It is therefore perfectly plausible that portions of the fuel may well have reached 'near-freezing', and it wouldn't have to actually freeze for the density and fluidity to change - imagine a tank of fuel with semi-solid 'lumps' swimming around inside it, and then consider how this might affect - at random - the flow of fuel towards the engines. I'm not speculating on anything here, I'm just trying to show that your 'conclusion' is in itself speculation not born out by the evidence.

Riv'


I travel, therefore I am.
User currently offlineRoseflyer From United States, joined Feb 2004, 5068 posts, RR: 14
Reply 11, posted (1 month 3 weeks 1 day 5 hours ago) and read 11531 times:

Each wing tank has a forward and aft boost pump. Inlets are on the forward and aft side of the tanks for the pumps. There are three pick up points in each wing tank. The fuel is then sent to the engines from there. It can go from either tank to either engine.

It amazes me that the pumps could all cavitate. That pretty much means that there was no fuel or restricted flow in those lines. What could have caused it for all the lines? It will be interesting to see. At least we know there was fuel in the tanks and it was of an acceptable quality now.


Proud Alumni of Rose-Hulman Institute of Technology - #1 Engineering College in America for 9 Years Straight!
User currently offlineAwthompson From United Kingdom (Northern Ireland), joined May 2005, 248 posts, RR: 0
Reply 12, posted (1 month 3 weeks 1 day 5 hours ago) and read 11259 times:
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I just watched the TV review of tomorrow's newspapers and one major newspaper is reporting "fuel freeze" as the cause of this crash. Views?

User currently offlineIkramerica From United States, joined May 2005, 14518 posts, RR: 41
Reply 13, posted (1 month 3 weeks 1 day 4 hours ago) and read 11124 times:



Quoting Awthompson (Reply 12):
I just watched the TV review of tomorrow's newspapers and one major newspaper is reporting "fuel freeze" as the cause of this crash. Views?

Not an expert, but sounded like it from the start, or the after effects of such a freeze, including uneven expansion and separation after unfreeze and damage to the systems from the "lumps". What caused the freeze was the question for me, the cold temps (one of the coldest winters ever known in the region the plane flew), contaminated fuel (what I thought would end up being a contributing factor), the wrong flight path chosen in light of conditions, error on the part of the crew when dealing with warnings, etc.

but also, what lead to the crash that occurred vs. a worse crash vs. not having a crash at all? Again, we don't know yet, but to say the pilots were not in any way at fault, it's too soon to say. Maybe they did such a good job they averted death to all. Maybe they made a critical mistake that led to a crash instead of a skin of the teeth landing. We don't know yet.


Of all the things to worry about... the Wookie has no pants.
User currently offlineBaw716 From United States, joined Nov 2003, 1719 posts, RR: 28
Reply 14, posted (1 month 3 weeks 1 day 4 hours ago) and read 11124 times:



Quoting Rivet42 (Reply 10):
imagine a tank of fuel with semi-solid 'lumps' swimming around inside it, and then consider how this might affect - at random - the flow of fuel towards the engines. I'm not speculating on anything here, I'm just trying to show that your 'conclusion' is in itself speculation not born out by the evidence.

Question:
Are the HP pumps in the actual tank itself or are they outside the tank with lines leading from the tank to the pumps?

I have a theory, but I don't want to share it until I get this question answered.
thanks
baw716


David L. Lamb, fmr Area Mgr Alitalia SFO 1998-2002, fmr Regional Analyst SFO-UAL 1992-1998
User currently offlineBristolFlyer From United Kingdom, joined May 2004, 1625 posts, RR: 0
Reply 15, posted (1 month 3 weeks 1 day 4 hours ago) and read 11098 times:



Quoting Awthompson (Reply 12):
one major newspaper is reporting "fuel freeze"

Which newspaper was this? I read an article in the Scum (sorry, Sun) from a journalist that was encouraging people to boycott BA 'cos he suspected the crash was caused by fuel running out. T*sser. I was on a BA flight the next day.


Fortune favours the brave
User currently offlineBAW716 From United States, joined Nov 2003, 1719 posts, RR: 28
Reply 16, posted (1 month 3 weeks 1 day 4 hours ago) and read 10994 times:



Quoting BristolFlyer (Reply 15):
Which newspaper was this? I read an article in the Scum (sorry, Sun) from a journalist that was encouraging people to boycott BA 'cos he suspected the crash was caused by fuel running out. T*sser. I was on a BA flight the next day.

Ah, jounalistic expertise at it's finest (eh, um)...

That's about as silly a notion as I've ever heard...perhaps the journalist would like to observe a 777 engine operating up close?

baw716


David L. Lamb, fmr Area Mgr Alitalia SFO 1998-2002, fmr Regional Analyst SFO-UAL 1992-1998
User currently offlinePellegrine From United States, joined Mar 2007, 151 posts, RR: 0
Reply 17, posted (1 month 3 weeks 1 day 4 hours ago) and read 10980 times:



Quoting Rivet42 (Reply 10):
It is therefore perfectly plausible that portions of the fuel may well have reached 'near-freezing', and it wouldn't have to actually freeze for the density and fluidity to change - imagine a tank of fuel with semi-solid 'lumps' swimming around inside it, and then consider how this might affect - at random - the flow of fuel towards the engines.

The properties of the refined hydrocarbon at question here, Jet A-1, don't really reflect that from the information I've read. "Freeze point" isn't the temperature at which the fuel freezes solid, it's the temperature at which the last solid crystal melts AFTER the fuel has already been frozen. When they conduct a spot test, they drop the temp of the sample down to -100-120*C, let it warm up, and mark the temperature as the last solid disappears. The pour point, under which the fuel does not flow appreciably as a liquid, is a few degrees below freeze point. The fuel tested with an even wider margin than required. I can't really see how fuel icing could have been a problem, especially since the lack of thrust happened on approach not during cruise or TOD (top of descent). By that point the fuel temp could have gone up a degree or two (input from one of the long-haul pilots on here would be welcome).

see: http://www.boeing.com/commercial/aeromagazine/aero_16/polar_story.html


upcoming... IAD-LHR-IAD,BRU/PAR/GVA,IAD-SFO-TPE-SFO-IAD,TPE-NRT-TPE
User currently offlineCrjfixer From United States, joined Mar 2008, 44 posts, RR: 0
Reply 18, posted (1 month 3 weeks 1 day 2 hours ago) and read 10253 times:
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Also aircraft fuel is heated by a fuel/oil heat exchanger ( cools the engine oil while warming the fuel ). so i highly doubt freezing fuel could have been a factor.

User currently offlineJetMech From Australia, joined Mar 2006, 1647 posts, RR: 24
Reply 19, posted (1 month 3 weeks 1 day 2 hours ago) and read 10161 times:

Quoting Baw716 (Reply 14):
Are the HP pumps in the actual tank itself or are they outside the tank with lines leading from the tank to the pumps?

The fuel tanks have electrically powered boost pumps ( usually centrifugal impellers ) which deliver fuel to the engine driven fuel pump. The engine driven fuel pump is mechanically driven off the accesory gearbox, and has two stages, a low pressure stage ( usually a centrifugal impeller ), and a high pressure stage ( usually a gear type pump ).

The system can continue to operate if the electric boost pumps fail, as there is sufficient suction in the low pressure side of the engine driven fuel pump, which combined with gravity, will still allow fuel to reach the engine.

Regards, JetMech

[Edited 2008-05-12 18:57:31]


The universe revolves around engineers as we choose the co-ordinate system!
User currently offlineTdscanuck From Canada, joined Jan 2006, 2928 posts, RR: 22
Reply 20, posted (1 month 3 weeks 1 day 1 hour ago) and read 9599 times:



Quoting GRIVely (Reply 5):
Having done so carefully I realize we still don't know anything more than we did before the bulletin was issued.

Sure we do. We know it wasn't contaminated fuel, an aircraft or engine malfunction, or water in the fuel. That's a lot of potential causes that have been eliminated.

Quoting Rivet42 (Reply 10):
It is therefore perfectly plausible that portions of the fuel may well have reached 'near-freezing', and it wouldn't have to actually freeze for the density and fluidity to change - imagine a tank of fuel with semi-solid 'lumps' swimming around inside it